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Robotics, Fixtures and Tooling
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Together, Miller Electric Mfg. Co. and Motoman Inc. have developed innovative solutions to provide powerful advantages.
This partnership brings talents and resources of respected industry leaders together to meet your business needs.
For the ultimate in welding quality, flexibility, and productivity, combine the advantages of a Motoman automation
solution with The Power of Blue... Miller's Axcess® line of automation power sources.
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Whether you're purchasing new robotic systems or retrofitting existing workcells with new power sources,
Miller's Auto-Axcess® Systems can dramatically improve welding throughput, repeatability and quality.
With your choice of either an analog or digital robotic interface,
Axcess provides seamless integration of digital control technology combined with a state-of-the-art inverter welding power source.
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Auto-Axcess® Systems Offer Multi-MIG® Performance
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| Auto-Axcess® is designed to adapt to a broad range of materials and welding requirements.
Accu-Pulse®; Accu-Curve™; Accu-Speed™ and Regulated Metal Deposition (RMD™)
provide cutting-edge technology and productivity gains to fulfill your diverse needs.
In addition, Axcess can switch between any of eight pre-programmed settings-on the fly!
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Regulated Metal Deposition (RMD) - Thin Material and Gaps The patented RMD process
is a software-based option for all Axcess models. It is a precisely controlled short-circuit transfer that predicts when the short is going to clear and then rapidly reacts to this data, dynamically changing the current levels. This capability allows RMD to solve many issues related to welding on thin material, including improved gap filling, decreased spatter, and minimized distortion due to heat input.
Accu-Pulse - Steel and Stainless Welding
This patented process allows for precise control of the pulse arc.
Accu-Pulse provides optimum molten puddle control and has the power to increase wire feed speeds
and deposition 20-25% in many applications.
Accu-Speed - High-Speed, Out-of-Position Welding
Developed specifically for the type of arcs needed in automated welding applications,
Accu-Speed has a tighter driving arc that can be directed into the joint,
yet still remains stable at the higher travel speeds used in automated welding
(up to 20% greater travel speed than Accu-Pulse).
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Accu-Curve - Aluminum and Stainless Welding
As a variation of the Accu-Pulse process, the transitions from peaks to background voltage are "curved".
The curved transitions provide a "softer" feel without sacrificing the tight arc lengths that allow for
better puddle control that have become the hallmark of the Accu-Pulse process.
Accu-Curve is particularly well-suited for welding on aluminum.
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Axcess® Process Capability
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Axcess® Process Capability
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Auto-Line
Miller's patented technology allows for any input voltage hookup (190 V-630 V, single- or three-phase, 50 Hz or 60 Hz)
with no manual linking. This assures rock-solid, consistent welding output when operating on fluctuating primary lines.
It also makes Axcess a truly international machine, allowing you to deploy it anywhere in the world.
Auto-Cal
Technology that allows simple, automatic scaling and synchronization to analog robot controllers.
This assures consistent and repeatable results with minimal downtime when installing
Auto-Axcess power sources into esisting robot cells.
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Auto-Axcess Digital Interface
Miller introduced the Digital Interface version of the Auto-Axcess which is controlled by signals on a DeviceNet network.
Motoman utilized this capability to provide more functionality from the robot using the robot's teach pendant.
Miller Reliability
Backed by the True Blue® 3-year warranty for the best coverage in the industry!
Miller delivers solid protection and peace of mind.
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Motoman - A World of Automation Solutions
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Motoman delivers more than robots, they deliver solutions. From complete "World" solutions to advanced custom systems,
Motoman robotic solutions will make your operations more efficient and your products more consistent.
Whatever your welding application requires-from heavy-deposition welds on thick steel plates to small beads on light-gauge materials,
even aluminum or exotic metals-Motoman robots deliver.
Motoman's extensive product line includes over 175 robot models and more than 40 fully-integrated
pre-engineered World solutions that include robots, process equipment and safety devices.
Motoman provides the widest selection of robotic workcells.
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Expert-Arc robots improve access
into confined parts.
Application-Specific Robots
Motoman introduced the "Expert-Arc" series arc welding robots with patented wrist and torch cable designs. The integrated torch system reduces downtime and improves access into confined parts and tooling. The extended reach EA1900N and new faster SSA2000 robots have proven reliability and are supported with torch options from a variety of manufacturers.
Leading Welding Solutions
The ArcWorld® and FabWorld® product line represents the most complete system offering on the market.
Different price and productivity levels are available to suit users from job shops to automotive Tier 1,
from construction machinery to steel furniture, from railcars to recreational vehicles.
Motoman designs and builds the fastest, most robust positioning products for arc welding.
Customer Satisfaction
Motoman is committed to delivering the best customer satisfaction in the robot industry with
24-hour technical and field service support, industry-leading warranties and maintenance protection plans.
Motoman supports the entire system-robot, positioner and welding equipment.
This support is further enhanced through Motoman's partnership with Miller.
Standardized workcells simplify integretion.
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Experience the Power of a Great Partnership
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Miller and Motoman Deliver Industry-Leading Solutions
- Cutting-edge technology that solves automated welding challenges.
- Proven reliability, innovation and unmatched robotic welding experience.
- Industry-leading performance and extensive field support.
- Seamless integration of digital control technology that combines an inverter welding power source and a robotic interface.
- Miller offers broadest range of automation components, including welding power sources, accessories, connections and controls.
- Motoman provides patented application-specific robots designed I to optimize performance and minimize life cycle costs.
- Integrated Miller and Motoman systems help reduce product costs while increasing throughput, flexibility and quality.
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Auto-Axcess utilities provided through robot teach pendant with digital interface.
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Industry-Leading Customer Service
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Miller and Motoman experts are available to help you create a welding automation solution that will
enable your company to achieve its welding goals, while offering tangible benefits that will
result in a solid payback on your investment. A successful automated manufacturing project depends
on proper application of robotic and welding technology.
Motoman and Miller provide:
- Robot arms optimized for arc welding productivity.
- The widest range of standardized robotic workcells for different markets.
- Multi-MIG® welding processes designed to address a myriad of common automated welding challenges.
- A complete line of Miller semi-automatic welding options to complement your robotic welding cells.
- Expert assistance with everything from installation and setup to part run-off.
- Automation knowledge that will help avoid unnecessary costs, delayed launches,
unplanned rework, additional manufacturing processes, poor quality and weld failure.
- International offices to support North American and global customers.
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FOR ALL YOUR AUTOMATION NEEDS
SALES o SERVICE o RENTAL o REPAIR
- Robotic Welding Equipment
- Plasma Oxy-Fuel Cutting Equipment
- Automated Welding Systems
- Pipe Cutting & Welding Systems
- Positioning Equipment
- Robotic Work Cells
- Tooling & Fixtures
- Automated System Development, Integration, & Training
- Laser/Mechanical Tracking Systems
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Our Partners In Robotic Automation
 We specialize in welding robotic applications
Offering standard or custom welding cells
Turn-key systems are our specialty
24 Hour Technical support
Training by qualified technicians
Preventative Maintenance Programs
Professional Installations with qualified service technicians
Service & Support, your source for technical information
Let us help design your next robotic application
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Bullseye - A robot welding torch calibration
device maintains a constant, accurate
to center point eliminating frequent
program touch-ups. This is standard
equipment in an designed cell.
Torch Cleaning Stations - can provide
the right torch cleaning station to fit
your application.
Safety Equipment - Selection of photo-optic
beams, light curtains, fume-extraction hoods.
custom enclosures and pre-engineered cells
are designed to meet the latest safety standards.
Fixtures - Robust fixtures to hold individual
piece parts or pre-tacked assemblies. Custom
designed to fit any application, manual or
actuated.
Welding and Cutting Equipment - Choice of
assorted welding packages integrated to the
robot for complete control of the welding
process. Whether it be MIG, TIG, or Plasma
processes, can help with any application.
Sensors and Weld Control - Tactile sensors for
quick and accurate weld seam location. AWC
thru-the-arc for monitoring the arc path.
Let help recommend which system best
fits your specific needs.
Robot Studio - An offline programming
system used to generate complete robot
welding programs, verify welding fixtures,
analyze the reach of the robot arm and
calculate cycle time, all without interrupting
the production process. Remove the risk
by pre-engineering your product.
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Oxygen Service Company has been involved with
custom fixtures and tooling as part of a
complete Robotic Welding Package. Whether it's
a complex precision fixture or a simple hand operated
piece of tooling, let the Oxygen Service Company team
help you with your next design.
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Reduce Cycle Time * Double Your Output * Increased Productivity |
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Oxygen Service Company, a partner with ABB, has been desiging and
producing positioners to enable users to maximize their use of robotic
equipment and achieve higher levels of efficiency and product quality.
Today, the company offers the most complete range of workplace manipulators.
During many processes, the workpiece needs to be manipulated or presented to
the robot in different positions. Automating this task eliminates the need for
workers to physically reorient the part. The IRBP positioner line offers
many different opportunities to reduce cycle time, which means more parts
can be produced.
All axis are fully coordinated with the robot during the programming as well as
operation. Positioners use the same drive systems and software as the robot. The dynamic
software automatically compensates for the effects of gravity, inertia and
friction to provide fast movements. The robot software, Load Id, is used for
calculating.
To meet users' requirements, positioners can be supplied or retrofitted with
a cable for bus communication and tubes for pneumatic and hydraulic media
transfer as well as safety equipment.
ABB's extensive range will allow a fit for most parts using standard, off-the-shelf
models. If a job requires a custom or special positioner, this can be accommodated
as well.
1111 Pierce Butler Route
St. Paul, MN 55104
Phone: 651-644-7273
Toll Free: 800-774-1336
Fax: 651-644-2973
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info@oxyserv.com
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1002 Industrial Drive So
Sauk Rapids, MN 56379
Phone: 320-252-5494
Toll Free: 800-252-3275
Fax: 320-230-3300
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Everything for Welding!
An Equal Opportunity Employer
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